Enterprise Platform — Now Available

Enterprise
Operational
Excellence

System

Transform your manufacturing and operations with AI-powered DMAIC governance, real-time KPI intelligence, and structured continuous improvement frameworks.

Schedule Demo → Explore Solutions
98%
On-time delivery rate
3.2×
Improvement velocity
40%
Waste reduction avg
OpEx Command Center
94.7%
OEE
↑ 2.3%
0.18%
Defect Rate
↓ 0.04%
47
Projects Active
↑ 12
DMAIC Cycle Performance — Q4

Trusted by industry leaders across manufacturing & operations

Why OPEXB

The Operating System for Operational Excellence

OPEXB unifies every dimension of continuous improvement — from shop floor data to boardroom governance — into one intelligent, enterprise-grade platform.

📊

Unified KPI Intelligence

Real-time performance dashboards connecting OEE, quality, throughput, and cost metrics across every facility and value stream.

⚙️

DMAIC Governance Engine

Structured problem-solving workflows with phase gates, tollgates, and automated governance reviews to ensure project rigor and accountability.

🤖

AI-Powered Insights

Machine learning algorithms surface hidden patterns, predict defect clusters, and recommend improvement actions before problems escalate.

Platform Capabilities

Built for the Realities of Enterprise Manufacturing

OPEXB was designed from the ground up for complex, multi-site manufacturing environments where data lives in silos and improvement initiatives stall at the project level.

Multi-site Deployment

Govern improvement programs across dozens of facilities with centralized visibility and distributed execution.

ERP & MES Integration

Native connectors for SAP, Oracle, Rockwell, and 40+ industrial systems. Data flows automatically — no manual entry.

Role-Based Governance

Tailored experiences for Black Belts, Green Belts, Plant Managers, and VPs with appropriate depth and context.

ISO & Regulatory Compliance

Built-in audit trails and compliance frameworks for ISO 9001, IATF 16949, AS9100, and FDA 21 CFR Part 11.

View All Solutions →
01
Root Cause Analysis

Fishbone, 5-Why, fault-tree with digital collaboration

02
SPC & Control Charts

X-bar, R-charts, CUSUM, EWMA in real time

03
Value Stream Mapping

Digital VSM with waste quantification & flow analysis

04
FMEA Management

DFMEA & PFMEA with risk prioritization & action tracking

05
Kaizen Events

Structured event management from charter to closure

06
Project Portfolio

Pipeline visibility, resource allocation & savings tracking

DMAIC Governance

Structured Excellence. Measurable Results.

Every improvement initiative guided through a rigorous DMAIC framework with built-in governance, tollgates, and performance validation.

D
Define
Charter, VOC, SIPOC, scope boundaries
M
Measure
Data collection, baseline sigma, MSA
A
Analyze
Root cause, hypothesis testing, regression
I
Improve
DOE, solution piloting, implementation
C
Control
Control plan, SPC, knowledge transfer
Explore DMAIC Governance →
$4.2M
Average annual savings per deployment
67%
Faster time to project closure
99.9%
Platform uptime SLA
180+
Enterprise deployments worldwide
What Leaders Say

Trusted by OpEx Executives

"OPEXB fundamentally changed how we govern our improvement pipeline. We went from 40 loosely tracked projects to a portfolio that delivers measurable P&L impact every quarter."

SR
VP of Operational Excellence, Precision Mfg Co.

"The DMAIC governance engine alone was worth the investment. Our Black Belts spend 80% less time on status reporting and 80% more time actually solving problems."

MK
Director of Quality, Industrial Systems Group

"We reduced our defect rate by 63% in the first year. The real-time SPC and AI-flagged anomalies caught issues we would never have spotted manually. Exceptional system."

LP
Chief Quality Officer, Aerospace Tier 1
Get Started Today

Ready to Transform Your Operations?

Join 180+ enterprises using OPEXB to drive measurable operational excellence. Speak with our team for a tailored platform demonstration.

Schedule a Live Demo → Download Platform Overview

No commitment required. Enterprise pricing available.

About OPEXB LLC

We Built the
Platform We
Always Needed

Founded by operational excellence practitioners who spent decades fighting broken tools, OPEXB was built to solve the problems we lived every day.

2016
Founded in Detroit, MI
Three former OpEx leaders launched OPEXB with a single mission: enterprise-grade operational excellence software that actually works on the shop floor.
2018
First Enterprise Deployment
Launched with a Fortune 500 manufacturer across 12 plants. Delivered $8.4M in Year 1 savings. The model was proven.
2021
AI Intelligence Layer Released
Introduced machine learning-powered anomaly detection and predictive recommendations, transforming OPEXB from a tracking tool into an intelligence platform.
2024
180+ Enterprise Customers
Serving global manufacturers across automotive, aerospace, medical devices, food & beverage, and industrial equipment sectors.
Our Foundation

Mission, Vision & Values

🎯

Our Mission

To provide manufacturing and operations leaders with the most powerful, intuitive, and scientifically rigorous continuous improvement platform on earth — enabling organizations to eliminate waste, delight customers, and build a culture of excellence that compounds over time.

🔭

Our Vision

A world where every manufacturing organization has access to enterprise-grade operational intelligence — where improvement is systematic, measurable, and self-sustaining. Where the best-run plants are not anomalies but the standard.

🔬

Scientific Rigor

Every feature is grounded in proven methodologies — Six Sigma, Lean, TOC, SPC — not management fads.

🤝

Customer Obsession

We measure our success by your results. Every decision flows from what drives real operational outcomes.

🏭

Shop Floor First

We design for the people doing the work, not just the executives reviewing it. Gemba is in our DNA.

📈

Measured Impact

We track everything — your savings, your project outcomes, your adoption. No vanity metrics, only results.

Leadership

Practitioners, Not Theorists

Every member of our leadership team has worked in manufacturing operations. We've lived the problems we're solving.

JM
James Mercer
CEO & Co-Founder

Former VP OpEx at Danaher. 20 years in manufacturing transformation. Six Sigma MBB.

AT
Anika Torres
CTO & Co-Founder

Former Principal Engineer, GE Digital. Led industrial IoT & MES platforms for 15 years.

RW
Robert Walsh
Chief Product Officer

Former Quality Director, Ford Motor. Led IATF 16949 transformation across 22 plants globally.

PC
Priya Chen
Chief Customer Officer

Former McKinsey OpEx Practice Lead. Expert in large-scale manufacturing transformation programs.

180+
Enterprise customers
$1.2B
Customer savings generated
47
Countries deployed
220
Team members globally
Platform Solutions

One Platform.
Every Dimension
of Excellence.

OPEXB covers the full spectrum of operational excellence — from process intelligence and quality governance to CI portfolio management and workforce capability.

Manufacturing Quality Management Continuous Improvement Operations Intelligence
📊

Operations Intelligence Hub

Real-time performance visibility across every process, line, and facility

Core Module

The intelligence hub aggregates operational data from your entire enterprise — PLCs, MES, ERP, and IoT sensors — into a unified performance command center that gives every leader, at every level, the right view of what's happening right now.

  • Real-time OEE dashboards with drill-down to machine level
  • Customizable KPI scorecards by role, plant, and business unit
  • Automated variance alerts with root-cause prompts
  • Throughput, yield, and capacity utilization tracking
  • Shift-over-shift and week-over-week trending
  • Executive-ready reporting with automated distribution
94.7%
Avg OEE after deployment
2.8min
Mean time to alert response
40+
Native system connectors
1sec
Data refresh frequency
Sites & lines supported
ISO
9001 / IATF certified
⚙️

Quality Management System

Integrated QMS for defect prevention, CAPA, audits, and document control

QMS Module

A comprehensive, regulation-ready QMS that connects your quality events to your improvement projects. From incoming inspection through final shipment, every quality data point feeds the OPEXB intelligence engine.

  • CAPA management with automated escalation workflows
  • Nonconformance (NCR) tracking and disposition
  • Supplier quality management and scorecard
  • FMEA (DFMEA & PFMEA) digital workspace
  • Audit management with finding tracking
  • Document control with revision history and e-signatures
  • SPC with real-time control chart monitoring

Compliance Coverage

ISO 9001:2015 Certified
IATF 16949 Certified
AS9100 Rev D Certified
FDA 21 CFR Part 11 Compliant
ISO 13485 (Medical) Compliant
🚀

CI Portfolio & Project Management

Govern your entire improvement pipeline from opportunity to verified savings

CI Module

Transform your CI program from a collection of standalone projects into a managed portfolio with clear prioritization, resource allocation, and financial accountability.

📋

Project Chartering

Digital A3s and project charters with built-in business case templates and savings validation methodology.

🗂️

Portfolio Governance

Pipeline visibility by phase, resource, site, and strategy alignment. Prioritization matrix built in.

💰

Financial Verification

Finance-validated savings tracking with hard vs. soft benefit classification and P&L linkage.

👥

Belt Certification Tracking

Track Green Belt, Black Belt, and MBB project completion and certification requirements.

📅

Kaizen Event Management

Plan, execute, and document kaizen events with action tracking and before/after measurement.

🔄

Lessons Learned Library

Searchable knowledge base of closed projects, solutions, and replication opportunities across sites.

Integrations

Works With Your Existing Stack

Native connectors and open APIs ensure OPEXB fits into your existing technology ecosystem without rip-and-replace.

🔷
SAP S/4HANA
🔶
Oracle ERP
🟦
Rockwell MES
🟩
Siemens Opcenter
OSIsoft PI
🔵
Microsoft Power BI
🟠
Salesforce
⚙️
REST / OPC-UA

See OPEXB in Action

Get a personalized platform walkthrough tailored to your industry and improvement maturity.

Request Your Demo →
DMAIC Governance

Governance That
Drives Results,
Not Just Compliance

OPEXB's DMAIC Governance Engine brings structure, accountability, and rigor to every improvement initiative — from problem statement to verified sustainment.

Request Demo → Download Framework Guide
The Framework

Five Phases. Complete Coverage.

Each DMAIC phase in OPEXB includes purpose-built tools, automated gate reviews, stakeholder workflows, and performance validation — not just a project tracker.

D
Define — Establish the Problem & Scope
Charter • Voice of Customer • SIPOC • Team formation • Business case validation

The Define phase ensures that every project begins with crystal-clear problem definition, verified business impact, and aligned stakeholder sponsorship. OPEXB enforces toll-gate completion before teams can advance.

Project Charter
VOC Collection
CTQ Tree
SIPOC Diagram
Stakeholder Map
Business Case Template
In/Out of Scope
Risk Register (Initial)
2.4 days
Avg charter approval time
98%
Projects with validated business case
100%
Sponsor sign-off required
M
Measure — Quantify Current State Performance
Data collection • Baseline sigma • MSA • Process mapping • Capability analysis

Establish a statistically valid baseline before any solution is attempted. OPEXB's measurement module includes automated gauge R&R calculations, data collection plans, and baseline sigma computation to remove guesswork from project scoping.

Data Collection Plan
Gauge R&R (MSA)
Process Capability (Cp/Cpk)
Sigma Level Calculator
Run Charts
Pareto Analysis
Process Map (Current)
Baseline Scorecard
A
Analyze — Identify & Verify Root Causes
Root cause analysis • Hypothesis testing • Regression • Multi-vari studies

Move from symptoms to statistically verified root causes. OPEXB's Analyze suite includes collaborative digital Fishbone and 5-Why tools alongside rigorous statistical analysis — all within a governed project workspace that keeps analysis transparent and reproducible.

Ishikawa / Fishbone
5-Why Analysis
Hypothesis Testing
Regression Analysis
ANOVA
Multi-Vari Chart
Box-Whisker Plots
Scatter Diagrams
I
Improve — Design, Test & Implement Solutions
DOE • Solution piloting • Implementation planning • Benefit realization

Develop, test, and validate solutions before full-scale rollout. OPEXB structures the Improve phase around rigorous pilot design, change management workflows, and verified before/after performance measurement — ensuring solutions actually work before you declare victory.

Solution Prioritization Matrix
Design of Experiments (DOE)
Pilot Plan
Implementation Plan
Change Management Log
Benefit Verification
Risk Mitigation Plan
Stakeholder Communication
C
Control — Sustain Gains & Transfer Ownership
Control plan • SPC • Standard work • Closure • Knowledge transfer

Ensure that hard-won improvements stick. OPEXB's Control phase is where most platforms fall short — and where OPEXB excels. Automated SPC monitoring, linked control plans, and structured 30/60/90-day sustainment reviews keep performance on track long after the project closes.

Control Plan
SPC Monitoring Setup
Standard Work Documentation
Training Record
Response Plan
Project Closure Report
Savings Verification
Replication Assessment
91%
Sustainment rate at 12 months
30/60/90
Automated sustainment review cadence
100%
Finance-validated savings at closure
Governance Structure

Phase Gate Review Matrix

Automated toll-gate reviews ensure quality and completeness before advancement. No phase can be skipped.

Phase
Required Deliverables
Review Authority
Gate Criteria
Define
Charter, VOC, SIPOC, Business Case
Sponsor + BB Coach
Problem defined, scope agreed, team chartered
Measure
Data Plan, MSA, Baseline Sigma, Process Map
BB Coach + Quality Lead
Measurement system validated, baseline established
Analyze
Root Cause Verified, Hypothesis Results
MBB Review
Root causes statistically verified, data supports hypotheses
Improve
Pilot Results, Implementation Plan, Risk Log
Sponsor + Finance
Pilot demonstrates improvement, financial benefit verified
Control
Control Plan, SPC Active, Closure Report
Finance + Sponsor + MBB
Gains sustained 30+ days, ownership transferred, savings booked

Make Every Project a Success

OPEXB's DMAIC Governance Engine has delivered a 91% project success rate across 4,800+ completed projects.

Schedule Demo → Download DMAIC Playbook
Contact OPEXB

Let's Talk About
Your Operational
Excellence Journey

Whether you're evaluating platforms, ready to deploy, or simply curious — our team of practitioners is ready to have a real conversation about your operations.

How Can We Help?

Choose the conversation that fits where you are. Every inquiry is handled by a seasoned OpEx practitioner, not a sales development rep.

🎯
Platform Demo
See OPEXB in action with a personalized 60-minute walkthrough tailored to your industry and maturity level.
💡
Solution Consultation
Work with our solution architects to design the right OPEXB configuration for your environment.
📈
ROI Assessment
Get a data-driven estimate of potential savings based on your industry, plant count, and current performance.
🤝
Partnership Inquiry
Explore reseller, implementation partner, or technology integration opportunities with OPEXB.
Direct Contact
📧
Email
malameri@opexb.ai
📍
Headquarters
Dallas, Texas

Request a Demo or Consultation

We'll respond within one business day.

🔒 Your information is secure and never shared with third parties.

Request Received!

Thank you for reaching out. A member of our enterprise team will contact you within one business day to schedule your personalized demonstration.

What happens next?
1
Our solution team reviews your inquiry and tailors a demo agenda
2
You receive a calendar invite for your 60-minute personalized walkthrough
3
We prepare an ROI estimate based on your facility count and industry
Enterprise Commitment

What to Expect From OPEXB

Fast Onboarding

Most customers are live within 8 weeks. Our implementation team does the heavy lifting.

🎓
Expert Training

Role-based training programs for Black Belts, Green Belts, plant managers, and executives.

🛡️
99.9% SLA

Enterprise-grade uptime commitment backed by SOC 2 Type II certification and redundant infrastructure.

📞
Dedicated CSM

Every enterprise customer receives a dedicated Customer Success Manager with OpEx domain expertise.